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galvanized pipes manufactured at Baramati Plant are
highly corrosion resistant and can be used safely
both in underground and overhead lines for conveying
of liquids, gases, etc.
The finished black pipes are galvanized as per IS
Specification number IS- 4736/86. The process of galvanizing
may briefly be described as follows:
Black pipes are inspected visually for surface defects
and straightness. If the pipes are found to be OK
they are subjected to de- greasing in an alkaline
solution.
The de- greased pipes are rinsed in a flowing water
tank to remove excess de- greasing solution both from
inside and outside the pipes. The pipes are then transferred
to a pickling tank with Hydrochloric acid of 18-20%
strength at room temperature, when the pipe gets de-
scaled. In order to get rid of excess acid inside
and outside of the pipes, they are transferred to
a rinsing tank with flowing water. The next step is
to move this pipes to a pre- fluxing bath, where a
thin coating of flux consisting of a compound of Zinc
chloride, aluminium chloride and certain additives,
gets applied. The pipes are then dried on the feeding
table wit h the help of hot air at about 120 deg centigrade.
Each galvanized and chromated pipe is inspected on
the Inspection table, for black spots, rough coating,
poor finish etc. Such defective pipes are manually
separated out and goo pipes are stored in the collection
pocket, where from, they are transferred to the threading
section. Most customers desire galvanized pipes to
be threaded, and accordingly they are threaded as
per IS- 554:1985. A galvanized socket at one end and
a plastic protective ring at the other end are provided
to prevent transit damage. The pipes are duly branded,
packed, marked and tagged with all details and made
ready for dispatch.
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